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Design, manufacture and molding process of ceramic vertical injection molding machine

by:FUHONG     2021-05-21
Ceramic powder injection molding machine and ceramic vertical injection molding machine injection molding is to mix porcelain powder and organic binder, and then inject the ceramic material into the metal mold cavity at a temperature of 130-300 ℃ through the injection molding machine, and wait to be cooled. After the binder is cured, the blank can be taken out and shaped. Ceramic powder injection molding machine and ceramic vertical injection molding machine have the characteristics of injection molding. The injection molding method can form products with complex shapes: including complex parts with a wall thickness of 0.6mm and a side core hole. The rough size and the actual size after sintering are accurate High degree, the dimensional tolerance is within 1%, while the dry pressing becomes ±1%-2%, and the grouting molding is ±5%. The cycle of injection molding process is 10-90S. Ceramic powder injection molding machine and ceramic vertical injection molding machine have simple injection molding process, low cost and uniform compact density. Suitable for automated mass production of complex parts. But it takes longer to degreasing. In addition to the molding of ceramic materials such as alumina and silicon carbide, it is also used in the manufacture of powder metallurgy parts. The following are two examples of injection molding of new ceramic products. ①. Silicon carbide products: blank, 100% silicon carbide. Plasticity: 16.5% polystyrene, 3.5% stearyl wax, 8.3% 40# oil, 0.6% titanate. Mix at 150°C for 1h. The injection temperature is 150-325℃, and the injection pressure is 7-70Mpa. The degreasing conditions range from 50°C to 800°C, with a humidity rise rate of 1--10°C per hour, and a non-oxidizing atmosphere. Ceramic vertical injection molding machine (standard machine series 40T -310T). Ceramic vertical injection molding machine (single slide series 45 T-310T). Vertical injection molding machine dedicated to ceramics (double slide plate series 45 T--310 T). ②. Silicon nitride product blanks: 100% silicon nitride, 13.8% polystyrene, 7.6% polypropylene, 3.6% silane, 1.9% diethyl titanate, 1.9% stearic acid. Kneading under pressure at 180℃, pressure 0.25Mpa, injection temperature 240℃, injection pressure 100Mpa. Degreasing conditions, use N2 as protection, normal temperature to 200℃, 30℃ heating rate per hour, 200~350℃, 35℃ heating rate per hour, keep at 350℃ for 10h. Ceramic vertical injection molding machine (disc machine series 45T --200 T); ceramic vertical injection molding machine (vertical and horizontal series 85T--310T); ceramic vertical injection molding machine (C-type machine series 55T--120T) ). The injection molding method is suitable for manufacturing ceramic steam turbine parts, auto parts, diesel engine parts, electrical switches, home appliance parts, watch parts, ceramic decorations, etc. Machinery company supplies ceramic powder injection molding machine, ceramic powder injection molding machine, ceramic powder molding machine, CIM powder molding machine. The vertical injection molding machine is used for the molding of ceramic materials such as alumina, zirconia, and silicon carbide. It is also used in the manufacture of powder metallurgy parts. Recommended reading: (1) Vertical injection molding machine, standard vertical injection molding machine, disc injection molding machine, disc vertical injection molding machine, low pressure injection molding machine. (2) PCB low-pressure injection molding machine, circuit board low-pressure injection molding machine, battery low-voltage injection molding machine, mobile phone battery low-pressure injection molding machine, low-pressure injection molding machine, small low-pressure injection molding machine, single-station low-pressure injection molding machine, dual-station low-pressure injection molding machine 13926536012.
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